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Writer's pictureTimothy McNamara

Exterior Insulation or Spray Foam in Bay? Meeting New Energy Codes in MA.

If you’re planning to build a home or addition in Middlesex or Worcester County, MA, you’ve likely come across discussions about insulation options. With climate zone 5’s cold winters and warm summers, it’s essential to choose the right insulation to meet energy codes and maintain a comfortable home year-round. At McNamara Contracting, we strongly recommend considering exterior rigid insulation as an alternative to closed-cell spray foam, especially when building or adding to a home under the 2021 IECC energy code.


Why Exterior Rigid Insulation is Better for Climate Zone 5 Homes

In Massachusetts' climate zone 5, energy efficiency is crucial. Whether you're looking to build a new home or add an addition, exterior rigid insulation offers several advantages:

1. Reduced Thermal Bridging

One of the most significant benefits of exterior rigid insulation is its ability to minimize thermal bridging. Traditional framing allows heat to escape through studs and other structural elements. Exterior rigid insulation adds a continuous layer that interrupts these heat pathways, leading to a more energy-efficient home. This is a key requirement of the 2021 IECC energy code, and rigid insulation excels in meeting this standard.

2. Consistent Insulation Across the Entire Building Envelope

Unlike closed-cell spray foam, which is typically installed between studs, rigid insulation covers the entire exterior surface of your home. This continuous coverage ensures consistent R-values and eliminates cold spots or areas with reduced insulation, making your home more comfortable and energy efficient.

3. Improved Moisture Management

Rigid insulation offers excellent moisture control. In Massachusetts, where the weather can be unpredictable, keeping moisture out of your home is crucial. Rigid insulation, when combined with proper air and water barriers, creates a robust system that prevents moisture from penetrating your home’s structure—helping avoid mold growth and water damage in the long term.


Rigid Insulation vs. Closed-Cell Spray Foam: Meeting Energy Codes

As energy codes evolve, builders and homeowners in Middlesex and Worcester counties need to adopt new techniques to meet the requirements. Closed-cell spray foam is often marketed as a high-R-value solution. However, when considering the latest 2021 IECC energy codes, exterior rigid insulation offers a more cost-effective way to meet these standards.

Closed-cell spray foam can be expensive to install, and while it has a high R-value, it doesn't address thermal bridging as effectively as exterior rigid insulation. By placing insulation on the outside of your home's sheathing, you create a more consistent thermal barrier and reduce energy losses, ultimately helping you comply with stricter energy codes without breaking the bank.


Our Preferred Wall Assembly

Achieving energy code compliance for new home builds and additions can seem like a daunting task. However, combining ZIP R-board with traditional mineral wool insulation provides an affordable, high-performance solution that meets the energy efficiency requirements of the 2021 IECC while keeping costs under control.


What is ZIP R-Board?

ZIP R-board is a structural sheathing product that combines a water-resistant barrier with built-in rigid foam insulation. It’s designed to streamline the construction process by providing a continuous insulation layer on the outside of the home, reducing thermal bridging while simultaneously offering moisture protection.


The Cost Benefits of ZIP R-Board + Mineral Wool

  1. Streamlined Installation Saves on Labor Costs By using ZIP R-board as the exterior sheathing, you simplify the installation process, reducing labor time and costs. With its integrated water barrier and insulation, ZIP R-board eliminates the need to install multiple layers of materials separately. This makes it easier to meet the 2021 IECC’s continuous insulation requirement and provides a seamless building envelope without the additional labor costs associated with installing a separate house wrap or rigid foam insulation.

  2. Efficient Use of Traditional Mineral Wool Insulation In combination with ZIP R-board, you can fill the wall cavities with mineral wool insulation, a high-performing, fire-resistant, and pest-resistant material. Mineral wool is an excellent insulator, providing high R-values in the wall bay while allowing you to achieve the desired overall wall performance in a cost-effective manner. Since ZIP R-board already includes an exterior insulation layer, you don’t need to rely on premium products like closed-cell spray foam inside the walls, helping reduce material costs.


Partner with McNamara Contracting for Energy-Efficient Builds

At McNamara Contracting LLC, we specialize in building homes and additions that exceed the latest energy codes, ensuring your investment is future-proof and cost-effective. We focus on creating simple, durable structures with excellent water and moisture management, making sure your home is built to last. By using exterior rigid insulation, we offer our clients the best insulation solution for climate zone 5.


If you’re considering a home build or addition in Middlesex or Worcester County, contact us today for a consultation. We’ll help you design a project that fits your needs, meets energy codes, and delivers lasting comfort and efficiency.





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